Towards ductilization of high strength 7XXX aluminium alloys via microstructural modifications obtained by friction stir processing and heat treatments
High strength 7XXX aluminium series reach exceptional strength, higher than all other industrial aluminium alloys. However, they suffer from a lack of ductility compared to softer series. This work presents a procedure to improve the ductility of 7475 Al alloy in high strength condition, reaching a true fracture strain of 70% at full 500 MPa T6 yield strength. Using friction stir processing (FSP) and post-FSP heat treatments, 100% of industrial rolled material T6 yield stress is maintained but a 180% increase in fracture strain is measured for the processed material. This ductility improvement is studied by in-situ synchrotron X-ray tomography and is explained by the reduction of intermetallic particles size and the homogenization of their spatial distribution. Furthermore, the microstructure after FSP shows equiaxed refined grains which favour crack deviation as opposed to large cracks parallel to the elongated coarse grains in rolled plate. These results are paving the way to better formability and crashworthiness of 7XXX alloys.
Huazhong University of Science and TechnologyDepartment of Mechanics, School of Aerospace Engineering
University of AntwerpElectron Microscopy for Materials Science (EMAT)
University of AntwerpNANOlab Center of Excellence
INSA de LyonMATEIS Lab
University and ETH ZurichInstitute for Biomedical Engineering
Paul Scherrer InstituteSwiss Light Source
Paul Scherrer InstituteSwiss Light Source
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Lezaack, M. B., Hannard, F., Zhao, L., Orekhov, A., Adrien, J., Miettinen, A., Idrissi, H., & Simar, A. (2021). Towards ductilization of high strength 7XXX aluminium alloys via microstructural modifications obtained by friction stir processing and heat treatments. Materialia, 20, 101248. https://doi.org/10.1016/j.mtla.2021.101248 (Original work published 2021)