Microstructure and loading direction dependent hardening and damage behavior of laser powder bed fusion AlSi10Mg

Song, Lubin;Zhao, Lv;Ding, Lipeng;Zhu, Yaxin;Li, Zhenhuan;et.al.
(2022) Materials Science and Engineering: A — Vol. 832, p. 142484 (2022)

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Authors
  • Song, LubinHuazhong University of Science and Technology
    Author
  • Zhao, Lvorcid-logoHuazhong University of Science and Technology
    Author
  • Ding, LipengNanjing Tech University
    Author
  • Zhu, YaxinUniversity of Science and Technology
    Author
  • Simar, Audeorcid-logoUCLouvain
    Author
  • Li, ZhenhuanUniversity of Science and Technology
    Author
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Abstract
The correlation between mechanical behavior and heterogeneous microstructure is still unclear for laser powder bed fusion AlSi10Mg. The present work investigates strain hardening and damage mechanisms with different build platform temperatures (35 ◦C and 200 ◦C) and loading directions (horizontal and vertical, building direction being vertical) to probe the effects of microstructure size and melt pool border orientation. The 35 ◦C microstructure involves load direction independent properties, with ductility determined by damage initiation occurring extremely close to final failure. In contrast, the 200 ◦C microstructure exhibits anisotropic mechanical behavior, as revealed by higher strain hardening capacity, earlier damage initiation and more dispersed damage distribution for the vertical loading direction. Although the vertical samples generally involve strain localization and crack propagation along the melt pool border, their ductility is not compromised compared to the horizontal counterparts. We attempt to explain these hardening and damage behaviors with stress partition and trade-off between phase stress and strain gradient.
Affiliations
  • Huazhong University of Science and TechnologyDepartment of Mechanics, School of Aerospace Engineering
  • Nanjing Tech UniversityKey Laboratory for Light-weight Materials
  • Hubei Key Laboratory of Engineering Structure Analysis and Safety Assessment

Citations

Song, L., Zhao, L., Ding, L., Zhu, Y., Huang, M., Simar, A., & Li, Z. (2022). Microstructure and loading direction dependent hardening and damage behavior of laser powder bed fusion AlSi10Mg. Materials Science and Engineering: A, 832, 142484. https://doi.org/10.1016/j.msea.2021.142484 (Original work published 2022)